Onion Skin Ampoule Filling Machine
Manufacturer of Onion Skin Ampoule Filling Machine
Fill and seal onion skin ampoules or crushable glass ampoules with this convenient filler. We have the ability to create a machine to accommodate any size of onion skin tube. The gadget uses a volumetric piston-pumps filling concept and has a filling rate of 10-200 ampoules per minute. The smallest ampoules this machine can handle have a 7mm diameter, and the tallest are 55mm. The ampoules used in biological indicators may be processed by this equipment as well. The equipment is accurate to within 1% and can load a variety of substances into the onion tubes. In addition, the machine’s single-dose filling capacity ranges from 0.5 ml to 25 ml. It provides an ideal diversion for the ampoules after they have been sealed and filled.
Procedure of Operation
The tray of ampoules to be sterilized is inserted vertically into the slanted hopper of the device. A synchronized star wheel deposits ampoules one at a time, in pairs, in fours, and in sixes into a revolving eccentric ampoule rack.
Pre-gassing, filling, post-gassing, pre-heating, and final sealing may all be done in sequence after the rack has been stopped. Once ampoules are filled and sealed, they are automatically collected on a tray.
The machine is responsible for the following tasks
- Ampoules may be fed into a machine using a hopper, a star wheel, and a transport rack.
- Two ampoules were advanced with every stroke of the machine.
- Before, during, and after the gas cleansing and liquid filling processes, the ampoule neck is centred.
- Rotating ampoule neck heating and preheating station.
- Used ampoules should have their caps lopped off and discarded.
Notable Characteristics
- Model of the GMP in miniature.
- All functional components are made from AISI SS 316L and all other components are made from AISI SS 304; production speeds range from 30 to 150 ampoules per minute.
- Ampoules from 1 ml to 20 ml may be used with few alterations to the equipment.
- The “No Ampoule, No Filling” system, which involves making sure the ampoule neck is in the middle before flushing and filling it with gas.
- Before, during, and after filling, nitrogen gas flushing is an option.
- Routine maintenance is a snap when you have unrestricted access.
- The device has a built-in pre-heating station.
- Reduced frequency of cleaning and repairs.
Technical Specification
| Model | LI-OAFS 1 | LI-OAFS 2 | LI-OAFS 4 | LI-OAFS 6 |
|---|---|---|---|---|
| No. of Head | Single | Two | Four | Six |
| Ampoule Handling Range | 1 ml to 20 ml | 1 ml to 20 ml | 1 ml to 10 ml | 1 ml to 10 ml |
| Production Output (ampoules/minute) | 15 to 30 | 30 to 55 | 55 to 100 | 80 to 150 |
| Filling Accuracy | ± 1% | ± 1% | ± 1% | ± 1% |
| Require Gas for Sealing | LPG & Oxygen (O₂) | LPG & Oxygen (O₂) | LPG & Oxygen (O₂) | LPG & Oxygen (O₂) |
| Nitrogen Flushing | Pre & Post Nitrogen Flushing Available | Pre & Post Nitrogen Flushing Available | Pre & Post Nitrogen Flushing Available | Pre & Post Nitrogen Flushing Available |
| Power Specification | 0.5 H.P. | 1 H.P. | 1 H.P. | 1 H.P. |
| Electrical Characteristics | 230 Volts, Single Phase, 50 Hertz, 4 Wire System | 230 Volts, Single Phase, 50 Hertz, 4 Wire System | 230 Volts, Single Phase, 50 Hertz, 4 Wire System | 230 Volts, Single Phase, 50 Hertz, 4 Wire System |
| Contact Parts | Made from Stainless Steel 316L | Made from Stainless Steel 316L | Made from Stainless Steel 316L | Made from Stainless Steel 316L |
| Non-Contact Parts | Made from Stainless Steel 304 | Made from Stainless Steel 304 | Made from Stainless Steel 304 | Made from Stainless Steel 304 |
| Overall Dimension | 915mm (L) x 610mm (W) x 965mm (H) | 915mm (L) x 760mm (W) x 965mm (H) | 1200mm (L) x 1070mm (W) x 965mm (H) | 1600mm (L) x 1400mm (W) x 1400mm (H) |
*Specification can be changed as per customers’ requirements
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