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Servo PLC Based Ampoule Filling Machine

Servo PLC Based Ampoule Filling Machine

Manufacturer of Servo PLC Based Ampoule Filling Machine

Filling and sealing glass ampoules by servo technology for a superior injectable liquid filling experience. Operation of the machine is accurate and reliable thanks to its built-in cGMP compliance. You may easily alter the fill volume via the panel’s Touch Screen HMI. Servo drive control mechanism is an additional option for rack movement. A variety of ampoule sizes and production speeds are possible with a large range of machine models. Every model that is linked to a PLC system has a touch screen HMI as an extra benefit for the fast communication protocol. These machines have a maximum production speed of 250 ampoules per minute and can handle ampoules ranging from 1ml to 25ml.

Because of its rapid circulation throughout the body after injection, injectable drugs play an essential role in the pharmaceutical industry. Therefore, it is a difficult task in the pharmaceutical industry to manage the filling method of injectables. Every important step of filling and sealing is taken care of by our servo-based ampoule filler sealer. There is less potential for product contamination thanks to the untouched operation feature. To ensure that our equipment is up-to-date and ready for any future market problems, we maintain an active dialogue with the pharmaceutical industry.

Reliability and operational use are both improved by the superior performance made possible by the robust structure and tasteful appearance. With easy access from any workstation, you may check all the important machine functions. A top ampoule filling machine, it meets the minimal format parts requirements for a wide range of ampoule sizes.

The horizontal structure is supported on all four sides by a load-bearing mechanism and consists of a cam-driven beam, a sliding rack, and a centering beam. The maximum pressure load is considered during the design of the roller assembly.

A walking beam that is controlled by a cam, a thin rail for ampoule slides, a centering beam that runs vertically with matching supports at the top and bottom, and the pressure rollers in the sealing area make up the linear conveying system. This first-rate machinery offers maximum adaptability for use in the cosmetic, veterinary, agro-insecticide, and pharmaceutical sectors, among others. Machines from LODHA, a market leader in servo ampoule filling technology, are available with one, two, four, six, or eight heads.

The machine’s control panel allows for fine-tuning of the auto-fill volume.
A wire mesh conveyor may be attached to the Sterilization Tunnel if desired.
Filling is fast and accurate thanks to the co-eccentric nozzles.
Ampoule neck centered during gas cleansing and filling processes using the “No Ampoule, No Filling” approach.
Nitrogen gas may be used to cleanse the system before, during, and after filling.
Preheating station is included with the machine.
Reduced need for regular maintenance and cleaning.

Technical Specification

Model No.	LI-AFS 2	LI-AFS 4	LI-AFS 6S	LI-AFS 8S
Ampoule Filling Range	1 ml to 20 ml	1 ml to 20 ml	1 ml to 10 ml	1 ml to 10 ml
Production Output (ampoules/min.)	Approx. 30 to 60	Approx. 55 to 100	Up to 150	Up to 200
Filling Accuracy	± 1%	± 1%	± 1%	± 1%
Require Gas for Sealing	LPG & Oxygen (O₂)
Nitrogen Flushing	Pre & Post Nitrogen Flushing Available
Power Specification	1 H.P.	1 H.P.	1 H.P.	1 H.P.
Electrical Characteristics	230 Volts, Single Phase, 50 Hertz, 4 Wire System
Contact Parts	Stainless Steel 316L
Non-Contact Parts	Stainless Steel 304
Overall Dimension	915mm (L) x 850mm (W) x 965mm (H)	1200mm (L) x 1070mm (W) x 965mm (H)	1180mm (L) x 1075mm (W) x 975mm (H)	1180mm (L) x 1075mm (W) x 975mm (H)