Manufacturer of Six Head Ampoule Filling Sealing Machine
The Six head Ampoule Filler and Sealer is a machine with a distinctive design, designed to fill and seal glass ampoules. The ampoule filling and sealing machine is highly sought after in multiple sectors, such as pharmaceutical, chemical industries, cosmetics and Agriculture production facilities. The apparatus is commonly known as “Ampoule Filling and Closing Equipment”.
Our ampoule filling and sealing machines comply as per CE norms for conformity.
Our research engineers have created an exceptionally effective approach for large-scale production, enabling the processing of 80 to 150 ampoules each minute, based on their dimensions. Different components are crafted from premium stainless steel to guarantee longevity and resist corrosion. The platform is equipped with all the necessary features for Glass ampoule filling. The capacity varies from 0.5ml to 10ml for each individual dose. The compact cGMP model features a system designed for precise filling, effectively minimizing the loss of valuable materials.
Process Operation
The sterilized ampoule tray can be loaded directly into the slant hopper of the unit. The Synchronized star wheel efficiently delivers ampoules, one by one, on a moving eccentric ampoule rack in a precise and reliable manner.
During the process of rack stoppage, various steps are carried out to ensure proper pre-gassing, filling, post-gassing, pre-heating (for Four and double head only), and final sealing. This results in the desired annealing effect. At the end of the rack, a synchronized pusher is used to gently release ampoules into a tray, ensuring they are positioned vertically.
Salient Features
- Streamlined GMP design.
- Our production output can range from 30 ampoules per minute to 200 ampoules per minute.
- All contact parts are constructed from AISI SS 316L, while the non-contact parts are made from AISI SS 304.
- The machine is capable of filling ampoules ranging from 1ml to 20ml, with minimal need for changing parts between different ampoule sizes.
- Introducing the innovative “No Ampoule – No Filling” system.
- Centering the ampoule neck during gas flushing and filling operations.
- Potential for nitrogen gas flushing before, during, and after the filling process.
- Easy maintenance is facilitated by full accessibility.
- Machine equipped with a station for pre-warming.
- Requires minimal time for transition, low maintenance, and effortless cleaning.
Technical Specification
| Model | LI-AFS 6 |
|---|---|
| Ampoule Filling Range | 1 ml to 10 ml |
| Production Output | Up to 150 ampoules/min. |
| Filling Accuracy | ± 1% |
| Require Gas for Sealing | LPG & Oxygen (O₂) |
| Nitrogen Flushing | Pre & Post Nitrogen Flushing Available |
| Power Specification | 1 H.P. |
| Electrical Characteristics | 230 Volts, Single Phase, 50 Hertz, 4 Wire System |
| Contact Parts | Stainless Steel 316L |
| Non-Contact Parts | Stainless Steel 304 |
| Overall Dimension | 1180mm (L) x 1075mm (W) x 975mm (H) |
*Specification can be changed as per customers’ requirements
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