Manufacturer of Automatic Vial Cap Sealing Machine

Automatic Vial Cap Sealing Machine is ideal for sealing glass vials with flip-off caps for injections. The unit is designed with careful precision on a sturdy welded steel structure, fully covered in stainless steel sheeting, and includes doors that make maintenance more convenient. The device is employed in the pharmaceutical, veterinary, and biotechnology industries. The machine’s speed can be adjusted with the motor drive. For extensive production, we employ a sealing machine for vials that features eight heads. We offer a four-head vial cap sealing machine designed for medium-sized production. Finally, for limited production runs, we utilize an automated single head vial capping machine.

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Machine Procedure

The vials in motion are directed into a star wheel through an in-feed worm; subsequently, the star wheel positions the vials so that their bodies and necks are situated beneath the rotating head, where the sealing head executes a perfect threading and sealing process. In the meantime, the vials take a cap from the delivery chute of the cap filling bowl.

Unique Features

  • If there is no vial, there is no capping system.
  • System with No Cap – No Capping.
  • The machine is made entirely of stainless steel.
  • Safety and overload clutch mechanism installed on infeed and discharge star wheels to prevent machine from running if they get jammed or overloaded.
  • Automatic Cap Feeder with Variable Frequency Drive Speed Control System.
  • One-of-a-Kind, Spring-Loaded, Free-Spinning Sealing Roller.
  • For thorough cleaning, the hopper may be taken apart.
  • There are many safety measures, like a clutch system to keep the vials from breaking.
  • The Plastic Screw Cap and any other exposed metal parts are constructed of Stainless Steel to ensure a long service life.
  • The Conveyor, Star Wheels, and Platform Turret are all driven by a single motor, and their speeds are controlled using variable frequency drive.
  • Integral Pulse Counting.
  • When a container is overturned, it automatically shuts off.
  • Powered by a free-spinning spring, the use of sealing rollers prevents the bending and breaking of aluminum caps and allows for more leeway in the diameter of the container’s neck.
  • Quickly and easily adjust the settings with only one ratchet.
  • Specialized Closure Skirting and sealing applied using rollers are consistent, durable, and devoid of imperfections like scratches.

Technical Specification

ModelLI-VCS 1LI-VCS 4LI-VCS 8
Number of Sealing HeadSingleFourEight
Production RateMax. 50 Vials/MinuteUp to 120 Vials/Minute120 to 240 Vials/Minute
Vial Diameter24 mm to 90 mm24 mm to 90 mm24 mm to 90 mm
Vial Height25 mm to 150 mm25 mm to 150 mm25 mm to 200 mm
Cap Diameter13, 20, 25 & 28 mm with the help of Change Parts13, 20, 25 & 28 mm with the help of Change Parts13, 20, 25 & 28 mm with the help of Change Parts
Power1.0 HP2.0 HP3.0 HP
Electrical415V AC 3Phase and 220V AC Single Phase Power Supply (50 Hz) with A.C. Drive415V AC 3Phase and 220V AC Single Phase Power Supply (50 Hz) with A.C. Drive415V AC 3Phase and 220V AC Single Phase Power Supply (50 Hz) with A.C. Drive
Conveyor Height800-850 mm800-850 mm800-850 mm
Overall Dimension1510 mm (L) x 745 mm (W) x 1810 mm (H)1510 mm (L) x 710 mm (W) x 1815 mm (H)2100 mm (L) x 875 mm (W) x 1810 mm (H)
Optional AccessoriesPolycarbonate profile cabinet covering complete machinePolycarbonate profile cabinet covering complete machinePolycarbonate profile cabinet covering complete machine
ChuckChuck for Flip-Off SealChuck for Flip-Off SealChuck for Flip-Off Seal
AutomationPLC with GUIPLC with GUIPLC with GUI

* Specification can be changed as per customer’s requirements
* More Higher Capacities Machine Models available on specific request of customer

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