Key Takeaways
- Lodha International LLP is a leading Automatic Capsule Loader Manufacturer in India, offering efficient solutions for pharmaceutical production.
- The LI-ACL 300 reduces capsule loading time from five minutes to approximately 30 seconds.
- This machine supports up to 30,000 capsules per hour, improving production efficiency.
- Before selecting a loader, verify required capsule sizes and compatibility with your existing filling format.
- Available in GMP and standard construction, the LI-ACL 300 meets diverse hygiene and production requirements.
Lodha International LLP is a leading manufacturer of automatic capsule loaders for pharmaceutical production.
Manually placing empty capsules into the machine is a time-consuming task that increases operator workload before the capsule-filling operation can begin. For pharmaceutical manufacturers handling repeated batches, an automatic loader can make this preparation stage faster and more organized.
As an Automatic Capsule Loader Manufacturer in India, we offer the LI-ACL 300 for loading empty capsules into the 300-hole plate used with suitable manually operated capsule filling equipment.
What Is an Automatic Capsule Loader?
An automatic capsule loader is used to position empty hard capsules in the loading plate before the capsule-filling operation.
The machine arranges capsules so that the caps face upward and the capsule bodies face downward in the tray. This reduces the time and manual effort involved in placing individual capsules into the loading plate.
The LI-ACL 300 is designed around a 25 × 12 layout with 300 holes, making it suitable for operations that use a 300-hole capsule filling format.
How the LI-ACL 300 Supports Faster Capsule Loading
The main purpose of the loader is to shorten the capsule-loading stage before manual filling begins.
The operating sequence is straightforward:
- Empty capsules are supplied to the loading system.
- The machine orients the capsules into the required cap-up and body-down position.
- Capsules are transferred into the 300-hole loading arrangement.
- The loaded plate can then be used with the compatible manually operated capsule-filling process.
According to the machine information, manually loading a 300-hole plate may take about five minutes, while the loader can reduce this loading time to about 30 seconds under the stated operating conditions.
For B2B pharmaceutical buyers evaluating an Automatic Capsule Loader Manufacturer in India, this time-saving function is important because the loader addresses a specific preparation step rather than replacing the complete capsule-filling process.
LI-ACL 300 Technical Specifications
The published LI-ACL 300 specifications provide a clear basis for machine selection.
Specification | LI-ACL 300 |
Output | Up to 30,000 capsules/hour, depending on operator efficiency |
Capsule Sizes | 00, 1, 2, 3 and 4 with change parts |
Loading Format | 25 × 12 = 300 holes |
Motor | 0.25 HP |
Electrical Supply | 220 V, Single Phase, 50 Hz |
Machine Size | 630 × 430 × 780 mm |
The listed net weight is 80 kg, and gross weight is 120 kg. Final specifications can also be changed according to customer requirements. Lodha Pharma
The output should be evaluated together with operator efficiency, capsule size and the complete capsule-filling workflow rather than treated as a fixed production figure.
Capsule Size Compatibility
Capsule size is one of the first points to verify before selecting a loader.
The LI-ACL 300 is specified for capsule sizes 00, 1, 2, 3 and 4 using suitable change parts. This allows pharmaceutical manufacturers working with multiple capsule formats to configure the equipment for the intended application.
Before finalizing the machine, buyers should identify the capsule sizes they currently use as well as any formats they may need within the same production setup.
GMP and Standard Construction Options
Lodha International LLP offers the capsule-loading equipment in different construction arrangements according to the application.
The available construction options include:
- GMP Model: Complete machine designed from Stainless Steel 304.
- Standard Model: Product-contact parts designed from Stainless Steel 304, while non-contact parts are made from mild steel with hard chrome plating.
For pharmaceutical projects, the appropriate model should be selected according to the customer’s hygiene, cleaning and production requirements.
The current LI-ACL 300 specification does not list PLC-HMI, SCADA, IPC or 21 CFR Part 11 software as standard features, so these features should not be assumed for this machine.
Who Should Consider an Automatic Capsule Loader?
The LI-ACL 300 is particularly relevant for operations that use manually operated capsule-filling equipment but want to reduce the time spent loading empty capsules.
It can be considered by:
- Pharmaceutical manufacturing units
- Small and medium-scale capsule-production facilities
- Herbal and nutraceutical capsule manufacturers
- Production teams using 300-hole capsule filling setups.
- Manufacturers processing multiple supported capsule sizes.
Lodha International LLP positions its automatic capsule loading system as a companion to manually operated capsule filling equipment, rather than as a fully automatic capsule filling machine.
What to Check Before Selecting the Machine
Before working with an Automatic Capsule Loader Manufacturer in India, B2B buyers should confirm a few practical production details.
- Required capsule sizes
- Compatibility with the 300-hole filling format
- Expected capsule-loading requirement
- Availability of suitable change parts
- Required GMP or standard construction
- Electrical supply at the installation location
- Integration with the existing capsule-filling workflow
Reviewing these points helps our team recommend the correct configuration without adding unnecessary features.
Why Choose Us
At Lodha International LLP, we focus on practical pharmaceutical machinery that matches the customer’s actual production process. Our LI-ACL 300 is designed to simplify the empty-capsule loading stage, supports multiple capsule sizes through change parts and is available in GMP and standard construction options. As a leading Automatic Capsule Loader Manufacturer in India, we collaborate with pharmaceutical companies to assess their capsule specifications, production needs, and current filling systems, ensuring the selected machine aligns with their operational re
Conclusion
An automatic capsule loading system can significantly improve production efficiency by reducing the time and effort required to position capsules manually. The LI-ACL 300 supports a 300-hole loading format, multiple capsule sizes and an output of up to 30,000 capsules per hour depending on operator efficiency.
Lodha International LLP provides this machine for manufacturers looking to organize and speed up capsule preparation before filling. Choosing the right Automatic Capsule Loader Manufacturer in India starts with confirming capsule size, filling format, construction requirement and the complete production workflow.
Looking for an automatic capsule loader for your pharmaceutical capsule-production setup? Contact our sales team with your capsule size and production requirements to discuss the suitable LI-ACL 300 configuration.
Phone: +91-7435031331
Email: sales@lodhapharma.com
Frequently Asked Questions
What is the function of an automatic capsule loader?
An automatic capsule loader positions empty capsules in a specific orientation on a loading plate, making the capsule-filling operation faster and less labor-intensive. It significantly reduces the time spent manually placing individual capsules by arranging them efficiently.
How does the LI-ACL 300 enhance capsule loading efficiency?
The LI-ACL 300 can reduce the time to load a 300-hole plate from about five minutes to approximately 30 seconds. This efficiency is crucial for pharmaceutical manufacturers handling repeated batches, as it streamlines the preparation stage before filling.
Who should consider purchasing from an Automatic Capsule Loader Manufacturer in India?
Pharmaceutical manufacturing units, small and medium-sized capsule production facilities, and herbal and nutraceutical manufacturers should consider the LI-ACL 300. It is ideal for operations looking to improve the loading process alongside manually operated capsule filling equipment.
What specifications should I check before selecting an automatic capsule loader?
Before choosing an automatic capsule loader, verify the required capsule sizes, compatibility with a 300-hole filling format, expected loading needs, and the availability of suitable change parts. Also, consider construction options, electrical supply requirements, and integration with your current filling workflow.
Why is Lodha International LLP a reliable Automatic Capsule Loader Manufacturer in India?
Lodha International LLP is recognized for offering practical pharmaceutical machinery tailored to customer production processes. The LI-ACL 300 simplifies the loading stage and supports various capsule sizes, making it a solid choice for pharmaceutical companies aiming to enhance their operational efficiency.
