Manufacturer of Aluminium Tube Filling Crimping Machine
Filling semi-solid items like cream, gel, toothpaste, and many others into plastic or aluminum tubes requires a sophisticated machine like an Aluminum Tube Filling Closing Machine. The pharmaceutical, food, cosmetic, chemical, pain, adhesive, and other sectors all make use of this multipurpose equipment. The tube filling and sealing equipment is built to reliably provide a process that is fully untainted. The machine’s interchangeable sections allow it to process a wide variety of tube sizes and shapes in a variety of batch sizes. This tube filling machine’s precision filling methods allow for fast, accurate filling, resulting in a superior end product.
Tubes are placed in the machine’s holding cups by hand during the filling process. Once tubes are filled, they are sealed, and sent flying out of the discharge hopper. The filling volume can be easily modified to achieve the required mass. A thermo heat sealing device and a folding and crimping device enable it seal PVC and aluminum tubes, respectively. Once sealing is complete, the area can be coded using a coding device. Compressed air is used to flush the dust out of the tubes before they are filled.
Unique Features
- Full automation, reduced labor costs, and lower production costs are all possible thanks to this machine.
- It can do everything from feeding tubes to identifying registration marks to filling to sealing to coding to end cutting to feeding tubes out.
- Overload and safety devices are installed in the machine.
- Accurate positioning for up to ten workstations was made possible using a cam indexing system.
- Utilizes ultrasonic sealing technology, which eliminates the need for preheating, provides for cleaner and more reliable seals, eliminates the possibility of distortion, and has a rejection rate of less than one percent.
- No human frequency adjustments are necessary thanks to the digital ultrasonic automatic tracking electrical control box’s built-in auto-compensating power supply.
- Longer lifespan than a standard electrical box due to the ability to freely change power according to tube material and size.
- Using the alarm system integrated into the PLC’s touch screen control system, any issues could be quickly pinpointed and resolved.
- Made of acid and alkali-resistant and corrosion-proof 304 stainless steel.
- If there isn’t a tube present, the machine and mold aren’t required to fill or seal the product.
- Uses a filling nozzle that prevents drips.
- Ultrasonic components’ fast rate of electrical energy conversion to thermal energy results in low power consumption.
Technical Specification
| Specification | LI-STF 8 | LI-TUBO 12 AS |
|---|---|---|
| No. of Filling Head | Single | Single |
| No. of Station | 8 | 12 |
| Production Output (Per Min) | 25 – 30 tubes | Up to 50 tubes |
| Tube Diameter | 12 to 50 mm | 12mm to 50mm |
| Tube Length | 50 to 200 mm | 50mm to 200mm |
| Tube Loading System | Manual | Automatic |
| Tube Orientation | Manual | Automatic |
| Filling Range | 3 gm to 250 gm | 5gm to 250gm |
| Compressed Air Requires | 6 CFM | 12 Bar |
| Power Consumption | 1 H.P. | 1 H.P. |
| Electric Characteristic | 440V, 3 Phase, 50Hz, 4 Wire System | 440V, 3 Phase, 50Hz, 4 Wire System |
| Net Weight | 250 Kgs. | 465 Kgs. |
| Gross Weight | 375 Kgs. | 580 Kgs. |
* Specification can be changed as per customers’ requirements
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