Ampoule Filling and Sealing Machine
Manufacturer of Ampoule Filling and Sealing Machine
Aqueous solutions are only one of the many liquid applications that may be filled and sealed using our comprehensive line of ampoule filling and sealing machine. These ampoule filling and sealing devices work quickly, are small, and have everything they need built in. These characteristics, in addition to the availability of replacement parts and quick turnaround, ensure the smooth running of these machines. Our Four head ampoule filler and sealer may be customized to fit your space and layout needs, and it has continuous process monitoring to ensure the utmost safety at all times. It’s a turnkey method for making basic parenteral including pain relievers, insulin, and generic pharmaceuticals.
Procedure of Operation
The clean ampoule tray goes in the slanted hopper without any detours. Ampoules are loaded into a revolving eccentric ampoule rack in sets of one, two, four, and six through a synchronized star wheel.
During the rack stillness, the steps of pre-gassing, filling, post-gassing, pre-heating, and final sealing are completed in sequence. Ampoules are collected on a tray mechanically once they have been correctly filled and sealed.
The machine performs the following operations
- Ampoules are fed into the system through an in-feed hopper, star wheel, and a transport rack.
- Each stroke of the machine pushed forward two ampoules.
- Ampoule necks must be centred for successful heating, cooling, gas flushing, and liquid filling.
- Preheating and heating station neck rotation for ampoules.
- Use of clippers to remove used ampoule tips and discard them in a designated waste receptacle.
Notable Characteristics
- Movable GMP prototype
- Rates of output may be adjusted between 30 and 200 ampoules per minute.
- AISI SS 316L is used for all touching parts, whereas AISI SS 304 is used for everything else.
- With only a few simple adjustments, this machine can go from filling 1 ml to 20 ml ampoules.
- No ampoule, no filling, is the policy.
- Adjusting for ampule neck centring while purging and refilling with gas
- Nitrogen gas flushing is an option before, during, and after the filling process.
- Total accessibility makes upkeep a breeze.
- Preheating station equipped machine
- Quick turnaround, little upkeep, and easy sanitation are all pluses.
Technical Specification
| Model | LI-AFS 1 | LI-AFS 2 | LI-AFS 4 | LI-AFS 6 | LI-AFS 8 | |||||
|---|---|---|---|---|---|---|---|---|---|---|
| No. of Head | Single | Two | Four | Six | Eight | |||||
| Ampoule Handling Range | 1 ml to 20 ml | 1 ml to 20 ml | 1 ml to 10 ml | 1 ml to 10 ml | 1 ml to 10 ml | |||||
| Production Output (ampoules/minute) | 15 to 30 | 30 to 55 | 55 to 100 | 80 to 150 | 200 | |||||
| Filling Accuracy | ± 1% | ± 1% | ± 1% | ± 1% | ± 1% | |||||
| Require Gas for Sealing | LPG & Oxygen (O₂) | |||||||||
| Nitrogen Flushing | Pre & Post Nitrogen Flushing Available | |||||||||
| Power Specification | 0.5 H. P | 1 H.P. | 1 H.P. | 1 H.P. | 1 H.P. | |||||
| Electrical Characteristics | 230 Volts, Single Phase, 50 Hertz, 4 Wire System | |||||||||
| Contact Parts | Made from Stainless Steel 316L | |||||||||
| Non-Contact Parts | Made from Stainless Steel 304 | |||||||||
| Overall Dimension | 915mm (L) x 610mm (W) x 965mm (H) | 915mm (L) x 760mm (W) x 965mm (H) | 1200mm (L) x 1070mm (W) x 965mm (H) | 1600mm (L) x 1400mm (W) x 1400mm (H) | 1180mm (L) x 1075mm (W) x 975mm (H) | |||||
*Specification can be changed as per customers’ requirements
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