Manufacturer of Closed Ampoule Filling Sealing Machine
For the purpose of filling and sealing type D pre-sterilized closed ampoules, the Closed Ampoule Filler and Sealer is utilized. This Monoblock machine is well-known for its dependable operation and minimal maintenance requirements; it is equipped with an unscrambler, flushing, filling, and sealing functions. “No Ampoule-No Filling System” machine function.
The ampoule filling equipment we offer can handle production-scale ampoules with ease.
Chemical, pharmaceutical, biotech, cosmetic, and veterinary fields are some of the most common users of this machine. Both our standard model and custom-made versions can be tailored to meet the individual requirements of our customers when it comes to ampoule filling and sealing machines.
Procedure of Operation
Pre-Sterilized D Type Ampoule tray can be directly loaded into slant hopper of the machine. The magazine type cassette delivers closed ampoules on moving eccentric ampoule rack in one/two/four/six/eights. Ampoule rotating lever rotate the ampoules and extreme pressure of the gas heat the ampoules. Ampoule opening process is done by the manner of pre-heating and opening with the pressure of the gas (LPG + oxygen). During the stoppage of rack sequentially ampoule opening, pre-gassing, filling, post gassing, pre-heating and final sealing is achieved. Filled & sealed ampoules are collected automatically in SS tray in upright position without hand touch.
Salient Features
- Compact GMP model.
- Suitable for filling and sealing of type ‘D’ ampoules.
- All contact parts made from high quality Stainless Steel 316L & other non-contact parts made from Stainless Steel 304.
- Minimum change over parts from 1ml to 10ml ampoule size.
- “No Ampoule – No Filling” system.
- Ampoule neck centring during gas flushing and filling operations.
- Possibility of nitrogen gas flushing before, during and after filling.
- Full accessibility allows easy maintenance.
- Machine equipped with pre-warming station.
- Minimum change over time, little maintenance & easy cleaning.
Technical Specification
| Model | LI-AFS 1C | LI-AFS 2C | LI-AFS 4C | LI-AFS 6C |
|---|---|---|---|---|
| No. of Head | Single | Two | Four | Six |
| Direction of Movement | Left to Right | Left to Right | Left to Right | Left to Right |
| Ampoule Handling Range | 1 ml to 10 ml | 1 ml to 20 ml | 1 ml to 5 ml | 1 ml to 5 ml |
| Production Output | 15 to 30 ampoules/minute | 30 to 55 ampoules/minute | 55 to 100 ampoules/minute | 100 to 150 ampoules/minute |
| Filling Accuracy | ± 1% | ± 1% | ± 1% | ± 1% |
| Require Gas for Sealing | LPG & Oxygen (O₂) | LPG & Oxygen (O₂) | LPG & Oxygen (O₂) | LPG & Oxygen (O₂) |
| Nitrogen Pressure Required | 1 Kg. /cm2 | 1 Kg. /cm2 | 1 Kg. /cm2 | 1 Kg. /cm2 |
| Oxygen Pressure Required | 1 Kg. /cm2 | 1 Kg. /cm2 | 1 Kg. /cm2 | 1 Kg. /cm2 |
| LPG Pressure Required | 0.5 Kg. /cm2 | 0.5 Kg. /cm2 | 0.5 Kg. /cm2 | 0.5 Kg. /cm2 |
| Power Specification | 0.5 H. P | 1 H.P. | 1 H.P. | 1 H.P. |
| Electrical Characteristics | 230 Volts, Single Phase, 50 Hertz, 4 Wire System | 230 Volts, Single Phase, 50 Hertz, 4 Wire System | 230 Volts, Single Phase, 50 Hertz, 4 Wire System | 230 Volts, Single Phase, 50 Hertz, 4 Wire System |
| Contact Parts | Made from Stainless Steel 316L | Made from Stainless Steel 316L | Made from Stainless Steel 316L | Made from Stainless Steel 316L |
| Non-Contact Parts | Made from Stainless Steel 304 | Made from Stainless Steel 304 | Made from Stainless Steel 304 | Made from Stainless Steel 304 |
| Overall Dimension | 915mm (L) x 610mm (W) x 965mm (H) | 915mm (L) x 760mm (W) x 965mm (H) | 1200mm (L) x 1070mm (W) x 965mm (H) | 1200mm (L) x 1070mm (W) x 965mm (H) |
*Specification can be changed as per customers’ requirements
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