Injectable Liquid Filling Machine
Manufacturer of Injectable Liquid Filling Machine
The Injectable Liquid Filling Machine is crafted for Vials, reaching an impressive speed Up to 300 units per minute, depending on the properties of the liquids, the neck size of the vial, the fill volume, and the size of the rubber stopper. Fabrication of equipment showcasing a full Stainless-Steel finish, covering the entire structural framework. A device that includes integrated Turn Tables at both the In-feed and Out-feed, designed with individual drives to ensure the synchronization of the speed of incoming and outgoing vials for improved performance. Every element that comes into contact with liquids and rubber stoppers is made from SS 316 material. The machine is additionally equipped with a Vaccumetric type Rubber Stoppering System.
Working Principal
The liquid vial filler machine fills liquid into the vial and then adds a rubber stopper. The vial filler sealer device receives sterile vials that pass through a conveyor belt and then a star wheel that holds vials in position when filling. Special sensors are mounted to ensure that no vial, no filling condition is achieved. The filling process is achieved through the syringes and nozzles. After completion of the filling process, the star wheel exit mechanism delivers the vials to the vibratory rubber stoppering system via a conveyor for sealing and finally exits vials after sealing.
Salient Features
- All Product Contact Parts of S.S.316L
- Rotary Syringe based Filling System (S.S.316L or Ceramic)
- Individual Fill Volume Setting from IPC / HMI (Servo controlled Filling Syringes)
- Servo based Nozzle Movement
- HMI with 3 Level Password Access System
- Recipe Management for Easy & Fast Changeovers
- Absence of Vial – Absence of Fill & Absence of Vial – Absence of Rubber Stoppering Interlocks
- Chute is empty due to rubber stopper – Machine halted
- Bowl has low rubber stopper – Alarm activated with buzzer
Additional Features
- Industrial Panel PC & SCADA aligned with 21 CFR Part 11 standards
- Servo Controlled Peristaltic Pump based Filling Heads
- 100% Online Pre & Post Check Weighing with Automatic Online Rejection
- Absence of Rubber Plug on Vial – Immediate Online Disqualification
- Primary & Secondary Hopper for Rubber Stopper with Automatic Level Control
Technical Specification
| Model No.: | LI-LVF 4S | LI-LVF 6S | LI-LVF 8S | LI-LVF 12S |
|---|---|---|---|---|
| Number of Filling Heads | Four | Six | Eight | Twelve |
| Vial Diameter | 15mm to 50mm* | 15mm to 50mm* | 15mm to 50mm* | 15mm to 50mm* |
| Vial Height | 75mm Maximum | 75mm Maximum | 75mm Maximum | 75mm Maximum |
| Rubber Stopper Diameter | 13mm and 20mm | 13mm and 20mm | 13mm and 20mm | 13mm and 20mm |
| Accuracy | +/- 1% | +/- 1% | +/- 1% | +/- 1% |
| Electrical | 440 Volts 3 Phase, 50 Hz | 440 Volts 3 Phase, 50 Hz | 440 Volts 3 Phase, 50 Hz | 440 Volts 3 Phase, 50 Hz |
| Power | 1.5 H.P. | 2 H.P. | 2 H.P. | 2 H.P. |
| Speed (Per Min) | Up to 80 | Up to 120 | Up to 150 | Up to 240 |
| Conveyor Height | 800-850 mm | 800-850 mm | 800-850 mm | 800-850 mm |
| Overall Dimensions | 3000 mm (L) x 850 mm (W) x 1400 mm (H) | 3000 mm (L) x 850 mm (W) x 1400 mm (H) | 3000 mm (L) x 850 mm (W) x 1400 mm (H) | 3000 mm (L) x 850 mm (W) x 1400 mm (H) |
* Specification can be changed as per customers’ specific requirements
* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.
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Location We Serve
Andhra Pradesh | Arunachal Pradesh | Assam | Bihar | Chhattisgarh | Goa | Gujarat | Haryana | Himachal Pradesh | Jharkhand | Karnataka | Kerala | Madhya Pradesh | Maharashtra | Manipur | Meghalaya | Mizoram | Nagaland | Odisha (Orissa) | Punjab | Rajasthan | Sikkim | Tamil Nadu | Telangana | Tripura | Uttar Pradesh | Uttarakhand | West Bengal
Agra | Ahmedabad | Aligarh | Allahabad | Amritsar | Amroha | Bengaluru | Bhopal | Chandigarh | Chennai | Coimbatore | Delhi | Dhanbad | Faridabad | Firozabad | Gurgaon | Guwahati | Gwalior | Hubli-Dharwad | Hyderabad | Indore | Jabalpur | Jaipur | Jodhpur | Kalyan-Dombivali | Kanpur | Kolkata | Lucknow | Ludhiana | Madurai | Meerut | Moradabad | Mumbai | Nagpur | Nashik | Patiala | Patna | Pune | Raipur | Rajkot | Siliguri | Solapur | Srinagar | Surat | Thane | Vadodara | Varanasi | Vasai-Virar | Vijayawada | Vishakhapatnam
