Jet Vial Washing Machine
Manufacturer of Jet Vial Washing Machine
Compact, versatile, and reliable, the Jet Vial Washing Machine, also called the Jet Vial Washer, is a semi-automatic ampoule and vial washer that complies with cGMP criteria. The Multijet Ampoule & Vial Washing Machine can wash ampoules ranging in size from 1 to 20 ml and glass vials ranging in size from 2 to 100 ml with the use of suitable replacement parts. Durability is guaranteed by its stainless-steel construction. All contact parts are made of stainless steel 316L or materials permitted by the FDA.
This lab-scale vial washer can observe up to six washing cycles in a single cycle thanks to its timer-operated solenoid valve mechanism. Multijet vial washing machines are frequently used in small and medium-sized injectable businesses. The diameter of the ampoules affects the number of holes in combi trays, which are made of cast nylon. You can use a combination of needle plates with 53, 100, 189, 240, and 340 holes to create ampoules of various sizes. Our Multijet Ampoule Washing Machine is capable of cleaning glass ampoules ranging in capacity from 1 ml to 25 ml.
Working Principal
The combi tray is filled with vials in bulk when they are received in ready-to-dump boxes. These boxes contain the exact same quantity of vials and pitch as the loading tray. The alternative is to put each vial in its own designated spot on the tray. By lowering the handlebar and inserting the loading tray straight into the machine, the washing needles can be automatically cantered into the neck of the vials. Automatic sequential washing is activated by lowering the top cover and turning a switch. Each individual ampoule is washed from both the inside and the outside. After a full wash cycle, the machine will shut off by itself, signalled by a buzzer and a red light. To remove the tray, follow the reverse process. One can do 30 loading trays each hour, depending on the operator’s efficiency and the speed of loading.
| Washing Cycle | Washing Media |
|---|---|
| 1st wash | DM water |
| 2nd wash | Purified Air |
| 3rd wash | DM water |
| 4th wash | Purified Air |
| 5th wash | Distilled Water (WFI) |
| 6th wash | Purified Air |
Distinct Advantages
- Small GMP prototype.
- A system of solenoid valves controlled by a timing mechanism located in the human machine interface.
- Touch screen control panel based on PLC HMI.
- Suitable to wash 1ml to 20ml ampoules and 2ml to 100ml vials.
- To achieve pressure cleaning with minimal washing media usage, positive and pressured jets are sent via a washing needle. Concept of a pressure tank for the continuous and reverse delivery of wash medias is a sound one.
- Internal and external washing processes guarantee a continual ampoule following each wash.
- During machine operation, the acrylic top cover allowed for a clear view of the washing cycle.
- For optimal cleaning, the on-line polycarbonate housing has a P.P. replacement filter cartridge that holds 5 or 10 microns of water.
- Stainless Steel 316, Polycarbonate HDPE, P.P., or any other material recognized by the FDA makes up all of the contact components of the washing media and compressed air.
- If the acrylic top cover is raised while the machine is running a cycle, the machine will stop and restart from the point where the cover is pushed down.
- Even a semi-skilled operator may easily use this equipment.
- You can get IQ/OQ paperwork.
Technical Specification
| Specification | Details |
|---|---|
| Model | LI – MW 340 |
| Production Rate | 30 to 110 Vials/Min. 90 to 160 Ampoules/Min. |
| Input Specification | Ampoule Diameter: 10mm to 21.5mm Ampoule Height: 60mm to 140mm Vial Diameter: 15mm to 56mm Vial Height: 56mm to 110mm |
| Power Specification | 0.25 H.P. |
| Electrical Characteristics | 440 Volts, 3 Phase, 4 Wire System, 50 Hertz |
| Utility Requirement | Distilled Water: 2 Kg/cm² Air: 20 CFM @ 5 bars |
| Overall Dimension | 990 mm (L) X 860 mm (W) X 940 mm (H) |
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