Pre-Sterile Ampoule Filling Machine
Manufacturer of Pre-Sterile Ampoule Filling Machine
A Pre-Sterile Ampoule Filling Machine is a specialized device utilized in the pharmaceutical sector for the purpose of filling pre-sterilized ampoules with liquid or powder formulations. These machines are crafted to uphold sterile conditions and guarantee the quality and integrity of the filled ampoules.
The machine operates on the principle of slant travel of ampoules during the filling and sealing process. To address the wide range of ampoule neck dimensions, thicknesses, and ovality found in Indian ampoules. The unit is constructed with a sturdy S. S. Square pipe frame and is completely covered with S. S. Coverings, giving it an attractive matte finish. Additionally, there is a spacious opening at the bottom for easy and thorough cleaning. The pendant type electrical control panel is designed to be easily lifted from the machine, ensuring convenient operation and enhanced safety.
Procedure of Operation
The sterilized ampoule tray can be loaded directly into the slant hopper of the unit. The Synchronized star wheel efficiently delivers ampoules, one by one, on a moving eccentric ampoule rack in a precise and reliable manner.
During the process of rack stoppage, various steps are carried out to ensure proper pre-gassing, filling, post-gassing, pre-heating (for Four and double head only), and final sealing. This results in the desired annealing effect. At the end of the rack, a synchronized pusher is available to push ampoules into a tray in a vertical position.
Salient Features
- Boasts a streamlined GMP modeling.
- All components are crafted from top-notch stainless steel for optimal durability.
- No ampoule or filling system is used.
- Possibility of nitrogen gas flushing.
- There is a pre-warming station available.
- The production output can range from 30 to 150 ampoules per minute.
- This machine is perfect for filling ampoules ranging from 1 to 20 ml.
- The neck of the ampoule is centered during the process of flushing and filling.
- Easy cleaning and maintenance are guaranteed thanks to the machine’s full accessibility to every part.
- Very little adjustment is needed over time.
Technical Specification
| Specification | LI-AFS 1C | LI-AFS 2C | LI-AFS 4C | LI-AFS 6C |
|---|---|---|---|---|
| Direction of Movement | Left to Right | Left to Right | Left to Right | Left to Right |
| Ampoule Handling Range | 1 ml to 10 ml | 1 ml to 20 ml | 1 ml to 5 ml | 1 ml to 5 ml |
| Production Output (ampoules/minute) | 15 to 30 | 30 to 55 | 55 to 100 | 100 to 150 |
| Filling Accuracy | ± 1% | ± 1% | ± 1% | ± 1% |
| Require Gas for Sealing | LPG & Oxygen (O₂) | LPG & Oxygen (O₂) | LPG & Oxygen (O₂) | LPG & Oxygen (O₂) |
| Nitrogen Pressure Required | 1 Kg. /cm² | 1 Kg. /cm² | 1 Kg. /cm² | 1 Kg. /cm² |
| Oxygen Pressure Required | 1 Kg. /cm² | 1 Kg. /cm² | 1 Kg. /cm² | 1 Kg. /cm² |
| LPG Pressure Required | 0.5 Kg. /cm² | 0.5 Kg. /cm² | 0.5 Kg. /cm² | 0.5 Kg. /cm² |
| Power Specification | 0.5 H.P. | 1 H.P. | 1 H.P. | 1 H.P. |
| Electrical Characteristics | 230 Volts, Single Phase, 50 Hertz, 4 Wire System | 230 Volts, Single Phase, 50 Hertz, 4 Wire System | 230 Volts, Single Phase, 50 Hertz, 4 Wire System | 230 Volts, Single Phase, 50 Hertz, 4 Wire System |
| Contact Parts | Made from Stainless Steel 316L | Made from Stainless Steel 316L | Made from Stainless Steel 316L | Made from Stainless Steel 316L |
| Non-Contact Parts | Made from Stainless Steel 304 | Made from Stainless Steel 304 | Made from Stainless Steel 304 | Made from Stainless Steel 304 |
| Overall Dimension | 915mm (L) x 610mm (W) x 965mm (H) | 915mm (L) x 760mm (W) x 965mm (H) | 1200mm (L) x 1070mm (W) x 965mm (H) | 1200mm (L) x 1070mm (W) x 965mm (H) |
*Specification can be changed as per customers’ requirements
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