Manufacturer of R&D Pilot Lab High Shear Mixer Granulator

The high shear mixer granulator delivers granulation that is uniform, swift, and reliable. Is compatible with both water and solvent granulation. The granulator ensures consistent agitation, effectively preventing any lump formation in the product. The high shear mixer granulator was constructed in accordance with GMP standards. The frame and the base are constructed from AISI 304 stainless steel. The robust design minimizes noise and vibrations generated by the rotation of the product and the engine. All components that come into contact with the product are made from mirror-polished AISI 316L stainless steel.

The silicone gasket of the bowl is designed as a single piece, allowing for easy removal when it’s time to clean. A pneumatic actuator is utilized to operate the lid, allowing it to open and close efficiently. One component in the apparatus features a slowly rotating mixing blade, while the other showcases a rapidly spinning granulation chopper. Pneumatic seals are placed on each of the rotor shafts.

Improved tablet hardness and solubility can be attained with the high shear mixer granulator, utilizing up to 70% less binder agent compared to other granulators. The method of producing tablets has specific needs, and the Lab Rapid Mixer Granulator was designed to meet those goals. The objectives of the rapid mixer granulator are to achieve excellent mixing and consistent grains while minimizing operational costs and enhancing output. Enhancing tableting speeds is achievable without compromising quality standards by improving mixing techniques and ensuring precise control over granule size. A variety of sectors, such as pharmaceuticals, chemicals, cosmetics, food production, and general mixing, depend on rapid mixer granulators.

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Process Operation

The operation relies on the stirring of the bowl’s contents at a gentle pace, complemented by the swift movement of a uniquely crafted cutting blade through the moist mixture. The time required for mixing during processing is influenced by the quantity of ingredients and their particle dimensions.

Process Flexibility

  • Homogeneous binder distribution.
  • User-Defined Settings for Mixer and Chopper Blade Speeds
  • Aqueous and Solvent-Based Processing
  • Short batch time and reduced cleaning time
  • Maximize CIP effectiveness.
  • Air purge sealing system for main stirrer shaft and granulator shaft.
  • Jacketed Bowl for Product Temperature Control (Optional)
  • All internal contact parts are polished to a mirror finish.
  • Interchangeable Product Bowls: 1L, 2L, 3L, 5L, and 10L
  • Bottom Drive, Self-Contained System

Technical Specification

Technical SpecificationLI-RMG 3 (Lab Model)LI-RMG 5 (Lab Model)LI-RMG 10 (Lab Model)LI-RMG INTR (Interchangeable Model)
Working Capacity in Litres35102.5/7.5/12
Working Capacity in Kilograms0.5 to 1.21 to 22 to 41 / 3 / 5
Main Motor 750/1440 RPM2/32/32/32/3
Chopper Motor 1440/2880 RPM0.5/10.5/10.5/10.5/1
Gear Box SizeNMRV P075NMRV P075NMRV P075NMRV P075

* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.

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