Manufacturer of R&D Pilot Lab Sigma Mixer

In the Laboratory An effective model for laboratory research and development, the Sigma Mixer was built to mix, blend, and knead dough-like paste and paste-like materials uniformly. In addition to chemicals, resins, rubber, chocolate, bubble gum, and baked goods, the Sigma Mixer is utilized in the food preparation process. Chewing gum, rubber, and other similarly viscous products require a special design for handling. For optimal material mixing, the Sigma Mixer features a U-shaped bowl with two ‘Z’-shaped blades that rotate counterclockwise. apparatus equipped with an appropriate motor and gearbox, selected according to the characteristics of the procedure and the end result. For uses requiring cooling or heating, equipment is also available in jacketed form.

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Working Principal

It is from the very top of the trough that the powders are introduced. Due to the potential for dust release, the entire process must be carried out within a sealed enclosure. The drive system allows the blades to spin at various speeds. As the material rises and falls, shear forces act upon it between the trough’s walls and the blades. The tools for breaking aggregates and lumps are also fastened to the perforated blades. Tilting the mixing vessel, using the bottom discharge valve, or a discharge screw are the three ways the material is discharged. Within 10 to 30 minutes, you will have a homogeneous mixture. Mixing with a level of consistency as high as 99%.

Special Features

  • Sigma Mixer (Kneader) is a batch mixer.
  • Mixing trough and blades are fabricated from mild steel / stainless steel.
  • Product contacting parts are ground, buffed, or smooth and clean working.
  • Blades are designed to obtain thorough mixing of high viscosity materials.
  • Blades are machined on a leading edge to keep a minimum equal gap between trough walls and blades.
  • Heavy-duty gears are fitted to the blades.
  • Shaft sealing into the stuffing boxes is provided by Teflon Chevron Rings / PTFE braided gland rope to prevent leaking from blade ends.
  • Guards / grills and interlocking are provided for maximum safety.

Options Available

  • Both GMP and Non-GMP models.
  • Discharge by tilting container / bottom sliding valves / bottom gates / flush bottom gate valves.
  • Tilting by hand lever / hand wheel with lead screw / electrical arrangements / hydraulic systems.
  • Lifting of lead either manually, with help of counterweights, or hydraulically.
  • ‘Z’ Type spiral blade / Naben / double Naben blades to circulate hot / cold water in cases of heavy masses.
  • Jacketed shell for heating or cooling by steam, oil, water, etc., with fiberglass insulation over the jacket.
  • Working facility with vacuum or pressure.
  • Spray system for liquid addition / gas purge.
  • Flame proof / non-flame proof electrical controls.
  • Wireless remote-control operation for toxic materials.
  • Electric flame proof or non-flameproof motor/ hydraulic drives.

Technical Specification

ModelWorking CapacityGross CapacityGeneral MotorHeavy Duty Motor
LSM-55 Liter8 Liter1 HP1.5 HP
LSM-1010 Liter15 Liter1 HP1.5 HP
LSM-2020 Liter30 Liter1.5 HP3 HP

* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.

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