Roll Compactor
Manufacturer of Roll Compactor
Roll compactor machine is employed in the process of dry granulation. It presses fine powders into a solid sheet known as chips or flakes by forcing them between two counter-rotating rollers. Roll compactors come in plain, water-jacketed, and flameproof models, and they have a very small design. The entire cover is made to operate without dust. Optimized granulated material is provided by roll compactors to enhance down-flow characteristics and ultimately maximize tablet manufacturing efficiency. SS316 steel is used for all contact parts, while SS304 steel is used for non-contact parts.
Working Principal
Under extremely high pressure, the powdered material travels through the roller compactor’s two counter-rotating rolls. The material is formed into a solid compact sheet or flakes of ingredients as the volume decreases through the region of maximum pressure. To achieve the required grain size, these flakes or compact sheets of ingredients are shrunk in size. During this process, the machine takes extra precautions to avoid producing a fine.
Salient Features
- In Compliance with cGMP guidelines.
- All product contact parts made from SS 316 & non-contact parts SS 304.
- To achieve maximum bulk density and output by various types of rolls.
- Available in different types of rolls: 1. Plain 2. Corrugated 3. Knurled
- Option available for the compacting roll, which can be designed to provide with a water cooling system.
- A C Frequency Variable Speed Drive for Auger.
- Top and bottom scrapper of the roll to scrape off powder sticking on the roll.
- Enclosed drive with heavy duty gearbox and motor for roll and auger/feeder.
- The hopper and auger/feeder assembly is lifted hydraulically for easy cleaning & dismantling.
- ELNP (Electro-less Nickel Plating) or Hard chrome plated with mirror finished compacting rolls made of tool steel.
Technical Specification
| Model | LI-RC 200/50 | LI-RC 200/75 | LI-RC 200/100 | LI-RC 200/150 | LI-RC 200/200 |
|---|---|---|---|---|---|
| Output(kg/hour) | 20 to 60 | 75 to 100 | 100 to 250 | 100 to 350 | 150 to 500 |
| Roll Size | 200mm Dia. x 50mm(W) | 200mm Dia. x 75mm(W) | 200mm Dia. x 100mm(W) | 200mm Dia. x 150mm(W) | 200mm Dia. x 200mm(W) |
| Roll Speed | 5 to 25RPM (Through Step Pulley Drive) | ||||
| Feed Screw Speed | 10 to 140RPM ( Through AC VFD) | ||||
| Roll Drive Motor | 5 HP, 960 RPM, 440 V, 3 Phase, 50 Hz | 7.5 HP, 960 RPM, 440 V, 3 Phase, 50 Hz | 10 HP, 960 RPM, 440 V, 3 Phase, 50 Hz | 15 HP, 960 RPM, 440 V, 3 Phase, 50 Hz | |
| Feed Screw Drive Motor | 3HP, 1440RPM, 440V, 3 Phase, 50Hz | 5HP, 1440RPM, 440V, 3 Phase, 50Hz | |||
* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.
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Location We Serve
Andhra Pradesh | Arunachal Pradesh | Assam | Bihar | Chhattisgarh | Goa | Gujarat | Haryana | Himachal Pradesh | Jharkhand | Karnataka | Kerala | Madhya Pradesh | Maharashtra | Manipur | Meghalaya | Mizoram | Nagaland | Odisha (Orissa) | Punjab | Rajasthan | Sikkim | Tamil Nadu | Telangana | Tripura | Uttar Pradesh | Uttarakhand | West Bengal
Agra | Ahmedabad | Aligarh | Allahabad | Amritsar | Amroha | Bengaluru | Bhopal | Chandigarh | Chennai | Coimbatore | Delhi | Dhanbad | Faridabad | Firozabad | Gurgaon | Guwahati | Gwalior | Hubli-Dharwad | Hyderabad | Indore | Jabalpur | Jaipur | Jodhpur | Kalyan-Dombivali | Kanpur | Kolkata | Lucknow | Ludhiana | Madurai | Meerut | Moradabad | Mumbai | Nagpur | Nashik | Patiala | Patna | Pune | Raipur | Rajkot | Siliguri | Solapur | Srinagar | Surat | Thane | Vadodara | Varanasi | Vasai-Virar | Vijayawada | Vishakhapatnam
