Manufacturer of Semi Automatic Capsule Filling Machine
For medium-scale production, a semi-automatic capsule filler is the way to go. In most cases, a semi-automatic option will be less expensive than a fully automatic one. As an added bonus, it offers more precision and efficiency than a manual filling system.
The term “semi-automatic” describes a capsule filling system that uses a combination of automated and manual procedures. One issue is that the cap and body trays still require additional hands to fill and load the capsules. It can fully automate the process of capsule separation, filling, locking, and discharge.
The semi-automatic capsule filler has state-of-the-art design elements. The effectiveness of devices with exceptional features is remarkable. Whether you’re working with powder, granules, or pellets, our capsule filling machine can handle them all. An automated, graphical user interface (GUI) with built-in HMI and PLC capabilities is available on this device. There are a variety of semi-automatic capsule filling machines available from our inventory, each designed to handle an hourly production output of 25,000 to 45,000 capsules. With all contact components made of SS316, the device is designed to comply with cGMP regulations. The pharmaceutical, herbal, and dietary supplement industries make heavy use of our capsule filling machinery.
Salient Features
- Higher production output up to 35,000 capsules per hour.
- On line capsule polishing & sorting.
- No operator requires for capsule polishing & sorting.
- Automatic empty capsule separation after Loading – No need to turn by hand.
- No extra power consumption.
- No need to store filled capsule for polishing.
- Loader gets disengaged automatically after one complete rotation of loading ring.
- PLC controlled digital display of all operations.
- Auger with four speeds to fill different type of powders & pellets.
- Modified design of drug hopper reduces time for dismantling and unloading of powder.
- Auto-drug hopper in-feed mechanism reduces weight variations & improves productivity.
- Automatic declutching of loader when the loading rings are full minimizes operator attention and ensures optimum production.
- Infinitely variable filling table speed ensures dosage accuracy.
- Automatically drug hopper in-feed mechanism eliminates weight variation, reduces operator fatigue and enhances productivity.
- A choice of four augur speeds enables the machine to handle a wide variety of powder from highly hygroscopic to the very free-flowing.
- Automatic Capsule Closing System ensures faster, safer closure and ejection of filled capsules.
Exclusive Feature
- Automation of Loading Station – This eliminates the need for continuous operator attention as solid-state control circuitry provides automatic stoppage of the loading table after completion of one cycle, each of 60 strokes.
- Automation of Filling Station – This, again, is a revolutionary feature that eliminates the need for continuous operator attention. Motorized swing-in and swing-back of the drug hopper after one filling cycle results in reduced operator fatigue.
- Pneumatic Closing Station – This utilizes an electronic sensor which activates a pneumatic cylinder to carry out the closing operation resulting in ease of operation and reduced operator fatigue.
- Vertical Closing – Vertical closing of filled capsules reduces reject rates and powder spillage. This is critical for pellet filling. This is achieved by having two speeds for auger and nine speeds for filling table operation.
- Modular Type Hopper – Provides easy and fast dismantling for cleaning. Change-over times between batches are reduced.
- Filled Capsule Output Capacity – Can be increased using our ring loading station. This allows existing installations to be upgraded for extra production.
- Large De-dusting Screen – On the ejection chute provides for easy separation of powder adhering to filled capsules.
Technical Specification
| Sr. No. | Specification | LSCF – 25 | LSCF – 35 | LSCF – 45 |
|---|---|---|---|---|
| 1 | Production Output /hr. | Up to 25,000 capsules | Up to 35,000 capsules | Up to 45,000 Capsules |
| 2 | M.O.C. of Loading Ring M.O. C. of contact parts | Magnesium Alloy Stainless Steel 316 | Magnesium Alloy Stainless Steel 316 | Magnesium Alloy Stainless Steel 316 |
| 3 | Number of Ring | Single | Single | Double |
| 4 | Number of Holes | Size 00: 360 Size 0: 480 Size 1, 2: 540 Size 3, 4 & 5: 600 | Size 00: 540 Size 0: 600 Size 1, 2: 720 Size 3, 4 & 5: 840 | Size 00: 480 Size 0: 600 Size 1, 2, 3, 4 & 5: 720 |
| 5 | Power Supply | 3 Phase, 415 Volts, 50 Hertz | 3 Phase, 415 Volts, 50 Hertz | 3 Phase, 415 Volts, 50 Hertz |
| 6 | Compressed Air | 8 CFM | 8 CFM | 8 CFM |
| 7 | Machine Dimensions | 1600 1950 2650 | 1300 1200 1250 | 1600 1800 1800 |
| 8 | Net Weight in Kgs. | 950 | 1100 | 1250 |
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