Jar Capping Machine
Manufacturer of Jar Capping Machine
Jar Capping Machine the Automatic Jar Linear Capping Machine Model LI-LBC-150 is specifically engineered for Plastic Screw Caps.
The device is engineered to handle round, rectangular, and a range of irregular bottles and jars, reaching a top speed of 80 containers per minute, depending on variables like bottle diameter, height, shape, and cap size. Tailored machinery design showcasing a sleek stainless-steel exterior, enhanced by a sturdy heavy-duty mild steel framework, complete with stainless steel coverings and enclosures.
The Capping Machine is ideal for application across multiple industries, such as Pharmaceuticals, Food, Pesticides, Cosmetics, and beyond. Equipment suitable for various sizes of containers and plastic screw caps. A device equipped with an elevator-style cap feeder system that ensures quick changeover times and an interchangeable parts system to accommodate different cap sizes. No modifications required for the dimensions of the bottle. The innovative design of the elevator-type cap feeding system allows for swift and easy modifications to accommodate various cap sizes, necessitating only a few settings and components.
Operational Mechanism
The jars or containers move along the feeding conveyor due to the back pressure created by the liquid filling machine conveyor. After that, they are guided to an in-feed star wheel by an in-feed worm. As the feed star wheel moves, the bottles are systematically fitted with caps, being picked up individually from the delivery chute. The rotary sealing mechanism lowers and exerts pressure on the bottle’s neck to form a seal. The capping process is carried out in a methodical roll-on manner, ensuring accurate mechanical placement of the caps through a rotating unscramble mechanism. This system guarantees that the caps are precisely guided into the chute. After the chute is filled, the drive for the rotating unscramble is turned off, which prevents any chance of cap damage. The sealing process is enhanced by the rotational movement of the sealing head and the transfer action of the sealing and threading rollers, which are managed by the sealing cam. The sealed bottles are released from the conveyor using a current star wheel mechanism.
Unique Features
- No container jars No cap arrangement.
- SS elegantly matt finished body.
- Single motor synchronizes conveyor, star wheel.
- Adjustable height of conveyor belt, to align with other machines of the line.
- Sealing pressure can be varied to suit different gauges and size of caps.
- Low noise level, low power consumption.
- Self-lubricating LI-JCM guide profile for low friction wears surface, smooth and noiseless conveying.
- SS cladding or hard chrome plating of all exposed parts to ensure long life and resistance against corrosion.
- Synchronized A/C drives to synchronize Conveyor, Star wheel and Platform turret & capping bowl.
- Adjustable bottle height gauge for easy and quick setting.
Additional Features
- The automation system is based on the interface between a Programmable Logic Controller (PLC) and a Human Machine Interface (HMI).
- The Cap Feeder Elevator is a device used for the purpose of elevating caps.
- The selection between toughened glass and acrylic safety cabinet for a machine model is a crucial decision that requires careful consideration.
Technical Specification
| Model | LI-LBC 150 |
|---|---|
| Bottle Size | Diameter Up to 85mm* or other Shape bottle with proper base |
| Bottle Height | 300mm* Maximum |
| Cap Size | Actual Samples required |
| Electrical | 415V AC 3Phase and 220V AC Single Phase Power Supply (50 Hz) with A.C. Drive |
| Power | 2.0 H.P. |
| Conveyor Height | 850-900 mm adjustable |
| Overall Dimensions | 1750 mm (L) x 780 mm (W) x 1875 mm (H) |
| Net Weight | 550 Kilograms |
*Specification can be changed as per customer’s requirements
*More Higher Capacities Machine Models available on specific request of customer
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