R&D Pilot Lab Roll Compactor
Manufacturer of R&D Pilot Lab Roll Compactor
The process of dry granulation is achieved through the utilization of a Roll Compactor Machine.
The most efficient and streamlined method for conditioning powders is dry granulation. It requires fewer tools and procedures compared to wet granulation and is less likely to introduce contaminants into the materials.
It transforms fine powders into solid sheets referred to as chips or flakes by compressing them between two counter-rotating rollers. Roll Compactors are available in various models, including plain, water-jacketed, and flameproof, and feature a compact design. The aim of all coverings is to ensure a dust-free operation. Roll compactors provide the best granulated material to enhance tablet production efficiency by refining down-flow characteristics.
Operating under the same pressure as larger production-scale roller compactors, the LODHA LI-RC 100/25 effectively processes particles. This ensures that your development efforts can seamlessly transition from the lab to production with confidence. an equipment designed for producing test batches in a clean environment, ideal for research and development purposes.
Process Operation
The substance in powdered form moves between the two counter-rotating rolls of the compactor, subjected to extremely high pressure. As the volume diminishes in the area of highest pressure, the substance is shaped into a dense, solid sheet or flakes of components. The ingredients are processed into smaller flakes or compact sheets to achieve the preferred grain size. The equipment ensures meticulous attention to avoid the creation of fine particles throughout this procedure.
Special Features
- In compliance with cGMP guidelines.
- All product contact parts made from SS 316 & non-contact parts SS 304.
- To achieve maximum bulk density and output by various types of rolls.
- Available different types of rolls – 1. Plain 2. Corrugated 3. Knurled.
- Option available for the compacting roll can be designed to provide with water cooling system.
- AC Frequency Variable Speed Drive for Auger.
- Top and bottom scraper of the roll to scrape off powder sticking on the roll.
- Enclosed drive with heavy-duty gearbox and motor for roll and auger/feeder.
- The hopper and auger/feeder assembly is lifted hydraulically for easy cleaning & dismantling.
- ELNP (Electro-less Nickel Plating) or hard chrome plated with mirror finished compacting rolls made of tool steel.
Technical Specification
| Specification | LI-RC 100/25 |
|---|---|
| Output (kg/hour) | 2 to 5 Kg/hr |
| Roll Size | 100mm Dia. x 25mm(W) |
| Roll Surface | Corrugated/Knurled/Smooth/Briquetted |
| Roll Speed | 2 to 29 RPM (Through Step Pulley Drive) |
| Feed Screw Speed | 5 to 86 RPM (Through AC VFD) |
| Roll Drive Motor | 2 HP/1440RPM/3 Phase |
| Feed Screw Drive Motor | 2 HP/1440RPM/3 Phase |
* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.
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