Vial Filling Stoppering & Capping Machine
Manufacturer of Vial Filling Stoppering & Capping Machine
Equipment for vial filling, stoppering, and capping is a crucial part of our range of aseptic filling solutions. These fillers serve multiple functions, from crafting individual units to facilitating large-scale production, and from research and development to clinical trials, all attaining comparable levels of success. Our systems offer the flexibility to produce between 40 and 120 units per minute, perfect for large-scale production or supporting vaccination initiatives.
Our advanced vial filling machinery adheres to cGMP regulations and is carefully crafted for sterile environments. Vaccines, biologics, and cell and gene therapies, whether provided in single-dose or multi-dose formats, are all part of the pharmaceutical industry.
Salient Features
The device dispenses the fluid into the container and secures it with a rubber seal. The vial refill sealing system features an advanced arrangement of sterile vials, securely held in place by a cutting-edge star wheel mechanism. If a vial sensor identifies that it is empty, the refill of the vial will not take place. The loading procedure is performed using syringes and needles. Once the vials are filled, they move on to a vibrating rubber stoppering machine for the final inspection and packaging phase.
Notable Characteristics
- If an empty vial is unavailable, the system will refrain from filling one, and the machine will power down.
- This Blocker Keeps the Engine Running
- The mechanisms for auto-calving, sterilizing, and cleaning can be easily taken apart, as all interface components are made from stainless steel 316.
- The application of stainless-steel type 304 in the manufacturing of the equipment
- Filling without foam using the diving nozzle
- The precision of filling has reached unprecedented levels
- Automated feeding and dispensing for vessels
- Consistently Reliable Over Time
- Drive System featuring an Integrated AC Adjustable Speed Motor
Technical Specification
| Specification | LI-LVF 2 | LI-LVF 4 |
|---|---|---|
| Number of Filling Heads | Two | Four |
| Vial Diameter | 15mm to 50mm* | |
| Vial Height | 75mm Maximum | |
| Rubber Stopper Diameter | 13mm and 20mm (Dry or Wet Grey Butyl) | |
| Filling Range | 1ml to 100ml with help of Change Parts / Syringes | 1ml to 50ml with help of Change Parts / Syringes |
| Accuracy | +/- 1% Depending on Fill Volume and type of Liquid | |
| Electrical | 220V AC Single Phase Power Supply (50 Hz) | |
| Power | 2.0 H.P. | 3.0 H.P. |
| Speed | 40 to 60 Vials Per Minute | Max. 120 Vials per minute |
| Syringe Fill Range | 0.1ml to 1ml, 1ml to 5ml, 2ml to 10ml, and 10ml to 50ml | |
| Conveyor Height | 800-850 mm | |
| Overall Dimensions | 2400 mm (L) x 850 mm (W) x 1400 mm (H) | 3000 mm (L) x 850 mm (W) x 1400 mm (H) |
* Specification can be changed as per customers’ requirements
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