Manufacturer of Lug Capping Machine
The Automatic Lug Capping Machine Model LI-LC 1 for LUG Caps. Gadget The capping head and design are tailored for effectively handling Lug Caps on round or differently shaped glass bottles, reaching a maximum throughput of 60 bottles per minute, depending on factors like bottle diameter, height, shape, and cap size. A device equipped with a pneumatically operated gripper-style capping head system, engineered for reliable and uniform capping on bottles. Especially Creation of machinery showcasing a Stainless-Steel finish, enhanced by a Mild Steel frame structure and Stainless-Steel cladding/enclosures. The Capping Machine is ideal for applications in the Food, Pesticides, Cosmetic, and several other sectors.
The device is equipped with an Orientation type Cap Feeder, guaranteeing a steady flow of caps for uninterrupted operation in any liquid or powder filling line. Tools crafted to fit various sizes of containers and closures using adaptable parts.
Operational Mechanism
A vibratory or continuous cap feeder feeds the cap to the cap delivery chute, where the caps are picked up one at a time extremely smoothly without harming or scratching the caps thanks to the Automatic Lug Capping Head’s design with correct torque according to cap samples. The weakly fastened cap of the jar is rolled toward the capping head, where it is tightened to the proper level using the star wheel’s predetermined torque. The perfectly sealed bottle is sent down the conveyor to be processed further.
Unique Features
- The proposed system is based on the principle of requiring both a bottle and a cap in order to function properly.
- The system titled “No Cap – Machine Stop” pertains to the construction of machines in a finish of stainless steel.
- The implementation of an Infeed and Exit Star Wheel with an Overload Clutch System serves as a preventive measure to mitigate the occurrence of bottle breakage.
- The synchronization of the total operation of the star wheel and turret with the star wheel is achieved through a single drive.
- The Cap Feeder equipped with a Variable Speed System enables precise control over the feeding of caps.
- The topic of discussion pertains to the minimum changeover and setting time.
- The Hopper is designed to be disassembled entirely, facilitating effortless cleaning.
- The product is equipped with a range of safety features, among them a clutch system designed to prevent bottle breakage.
- The present study examines the synchronization process of the Conveyor and Star Wheel in a Single Drive configuration.
- The concept of minimum change over time.
Technical Specification
| Specification | LI-LC 1 | LI-LC 4 | LI-LC 8 |
|---|---|---|---|
| No of capping heads | Single | Four | Eight |
| Production rate | Up to 50 containers/minute | Up to 80 containers/minute | Up to 180 containers/minute |
| Container diameter | 24mm to 90mm | 24mm to 90mm | 24mm to 90mm |
| Container height | 50mm to 250mm | 50mm to 250mm | 50mm to 250mm |
| Cap diameter | 20mm, 25mm & 28mm with the help of change parts | 20mm, 25mm & 28mm with the help of change parts | 20mm, 25mm & 28mm with the help of change parts |
| Power Specification | 1HP | 1HP | 2HP |
| Electric characteristics | 440V, 3Phase, 50Hz, 4 wire system | 440V, 3Phase, 50Hz, 4 wire system | 440V, 3Phase, 50Hz, 4 wire system |
| Overall Dimension | 1500(L)x 850(W)x 1800(H)mm | 1500(L)x 850(W)x 1800(H)mm | 1500(L)x 850(W)x 1800(H)mm |
*Specification can be changed as per customer’s requirements
*More Higher Capacities Machine Models available on specific request of customer
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